Fullkit reads your turnaround's ERP exports and shows, line by line, which parts won't be on site by the material-ready date, which long-lead items are already past saving, and who has to act today.
Scope keeps growing after freeze. Findings come in after the plant opens. A part that is "on order" turns out to be short by half, or promised a week after the crew needs it. The spreadsheet says green until the day it doesn't.
Fullkit checks quantity, not paperwork. A demand line or a PO isn't coverage until the numbers add up to what the job needs, in time.
turnarounds exceed planned cost and schedule by 10% or more, or trip after start-up
overrun cost or schedule by more than 30%
average scope growth between scope freeze and execution
Figures from AP-Networks' database of more than 1,350 turnarounds, as cited by Reliability Academy.
Each required line is filled from stock, then received orders, then open orders. Whatever is left is a gap, and an order promised after the material-ready date counts as late.
Lines whose lead time already runs past the need date are flagged now, while there's still time to expedite, re-source or move the date. One long-lead breach turns a work package red on its own.
Every open line is routed to the person who can fix it: buyer, planner, scope owner, engineering or materials control, sorted by need-by date.
Requirements, demands, stock allocations, shortages, purchase orders and milestone dates, straight from your ERP. SAP, Oracle, IFS, Maximo or plain Excel all work.
Fullkit maps your columns once, runs every line, and checks the results with your materials team so nothing is lost in translation.
The board, the action queue by owner and the full Excel results, walked through in a 30-minute session with your turnaround lead.
Your data stays with you. Fullkit runs in the browser on your own machine. Nothing is uploaded to a server, and there's nothing to install or integrate. If your security team prefers, you run it yourself and share only the results.
Turnaround managers, materials coordinators, planners and project controls teams at refineries, petrochemical and chemical plants, fertilizer, LNG, mining and power stations.
Turnaround contractors and consultancies use it inside their own client engagements. If that's you, we'd like to talk about partnering.
Tell us the date and we'll show you a five-minute demo on sample data. Email:
[email protected]